Stitching efficiency method in garments

    Stitching efficiency method in garments

In this article , garment merchandising will discuss how to calculate Line efficiency in apparel or how to estimate Line efficiency in apparel.In the current situation where the world is standing. You cannot run a business if you don’t know how to use your resources in the best way. we will discuss Stitching efficiency method in garments industry. Stitching efficiency method in garments are as below.

            1st Hour Efficiency

  • To make the 1st hour efficiency I.E personal verifies the orders from assembly sections of all lines to note down the order status.
  • Put the SAM of those orders in efficiency report.
  • Then I.E personal get the WIP report of 1st hour from WIP and put output in efficiency report.
  • Then to get the direct lobar, attendance is generated from ERP in PDF form after 9:31am and then converts it into Excel form by using converter software.
  • Some extra operators which are working in Line 9, but they are from the strength of others lines, I.E personal separate those operator’s strength and add them in line 9’s strength to made the correct efficiency. Same is the case with line 14 extra operators.
  • And add the lobar strength in efficiency.

Stitching Efficiency Report

  • A personal from WIP provides the overall stitching WIP report before 9:30am.
  • E personal put the line wise output from WIP report, in stitching efficiency report.
  • Then to get the direct labor of overall stitching, attendance is generated from ERP in PDF form after 10:15am and then converts it into Excel form by using converter software.
  • The labor from module A & B are divided on all lines (Module A on floor 1 & module B on floor 2).
  • Some extra operators which are working in Line 9, but they are from the strength of others lines, I.E personal separate those operator’s strength and add them in line 9’s strength to made the correct efficiency. Same is the case with line 14 extra operators.
  • The operators on ticket removing and service stitch in WIP are added in strength of stitching lines as per line’s production.
  • Then to complete the efficiency report, I.E personal arranges all the attendance data and put it into the efficiency report.
  • On end of the month I.E personal review SAM of all the orders in daily stitching efficiency made during the month.

Small Part Efficiency Report

  • The small part Manager sends the output report to I.E personal around 11:00am.
  • Then I.E personal put the orders in efficiency report line wise.
  •  Put the SAM of those orders in efficiency report.
  • Then to get the direct labor of overall stitching, attendance is generated from ERP in PDF form and then converts it into Excel form by using converter software.
  • Whenever after wash work in needed on small parts, then I.E personal also add those SAM in efficiency report.
  • Then to complete the efficiency report, I.E personal arranges all the attendance data and put it into the efficiency report.
  • On end of the month, I.E personal review SAM of all the orders in daily stitching efficiency made during the month.

Overall Stitching Efficiency

 To made the overall stitching efficiency I.E personal took data from stitching efficiency and small parts efficiency and summaries that data into tables and send it to superiors.

 

 

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